Front Mount Intercooler Kit - Ford PX/PX2 Ranger and Mazda BT50

Front Mount Intercooler Kit — Ford Ranger PX1/PX2 & Mazda BT50 3.2
The Process West Front Mount Intercooler is built for Ranger and BT50 owners who demand real-world performance and long-term durability. Engineered to OEM-level fitment standards and validated through rigorous real-world testing, this is a serious upgrade for serious use.

Bar and plate core.
The 700 x 247 x 75mm bar and plate core delivers a significant increase in cooling surface area and overall thickness over the factory unit. Bar and plate construction is chosen for its superior heat dissipation, durability, and impact resistance — the toughest intercooler type available.

Proven real-world results.
Process West engineers tested the intercooler against the factory intercooler under identical real-world conditions — a loaded Ranger carrying 650kg up a 4km, 310m elevation climb at 80km/h. The factory intercooler peaked at 49°C. The Terra-Tuff peaked at just 28°C. That's a 43% improvement in cooling efficiency, translating to real gains in power, torque, and engine longevity through reduced EGT figures.

Piping built to last.
Four-ply moulded silicone hoses, high-durability constant tension hose clamps, and mandrel bent aluminium pipework combine for factory-level integrity across the entire system.

Isometric rubber mounts.
The intercooler core is mounted on isometric rubber mounts, allowing it to flex with the vehicle under demanding off-road conditions. This reduces strain on mounting brackets and hose connections for a longer service life.

The definitive intercooler upgrade for your Ranger or BT50 build.